The path to PAT: the role of process analytical technologies in advancing CAR-T therapy production

Cell & Gene Therapy Insights 2025; 11(4), 433–438

DOI: 10.18609/cgti.2025.052

Published: 1 May
Interview
Sarah Rajani


This article is part of our ‘Rising Stars’ series, giving a platform to the emerging leaders of the sector. In this series, we share the perspectives of fledgling thought-leaders, chosen by our Editorial Advisory Board members as future stars in their field.

John Moscariello, Chief Technical Officer at Neuvogen Therapeutics, had this to say about his Rising Star nominee:

“Almost immediately upon the approval of the first gene-modified cell therapy products, process developers asked how we can make the product cheaper. While this emphasis has led to significant advances in automation, many people have missed what I think is a more impactful question—how can we make products with better clinical outcomes? Sarah Rajani is the industry-leader in developing adaptive cell therapy processes in which real-time measurements of cell attributes can be used to change process conditions. Published literature has shown that clinical outcomes can correlate to specific ranges of critical quality attributes and Sarah’s work has the potential to change the manufacturing process to ensure those critical quality attributes are within those ranges. Sarah brings innovation, inclusion, and passion to this multifunctional challenge that can make a significant impact on patients using gene-modified cellular therapies.”


“PAT should be a key pillar in a manufacturing process and can become just as critical as your electroporator or expansion bioreactor.”

Abi Pinchbeck, Editor, Cell & Gene Therapy Insights, speaks to Sarah Rajani, Senior Scientist, Process Analytical Technologies (PAT), Bristol Myers Squibb, about the role of PAT in assisting with the analytical monitoring of CAR-T cell therapies in manufacturing, the limitations of current PAT, and the potential improvements that can be made to enhance CAR-T therapy production. They also discuss the emergence of holographic imaging and ensuring PAT can meet the diverse needs of cross-functional teams.